Auxiliary Equipment
Materials of Auxiliary Equipment
Ouge Machinery & Mould Co., Ltd. has been focusing on PET blow molding machines and moulds for more than 20 years. Ouge Machinery has become one of the top manufacturers of PET blow molding machines and moulds. The company has a number of professional engineers with rich experience in the PET industry and a highly qualified workforce. Over the years, Ouge Machinery has been committed to technology improvement, market research and new product development to meet the various needs of customers.
Why Choose OUGE ?
Quality Guarantee: Our machines meet the highest quality standards set by ISO9001, SGS, and CE, along with our strict quality control system.
Wide Application: The main products include various bottles for carbonated beverages, juices, alcohol, cosmetics, PMMA lamps, PP infusion, and edible oils.
Rich Experience: OUGE MACHINE has focused on PET blowing machine and molds for over 20 years in China.
Additional Services: Besides our exsiting molded products, OUGE MACHINE also offers auxiliary equipment such as air compressors, chillers, injection machines, and cap molding machines.
Auxiliary equipment for bottle-making machines includes essential tools and systems that enhance production efficiency and product quality. This equipment typically consists of preform injection molding machines, air compressors, chillers, conveyors, cooling systems, mold temperature controllers, labeling machines, filling machines, quality inspection systems, and packing equipment. Each component plays a vital role in streamlining the workflow from preform creation to final packaging, ensuring a smooth and effective bottle production process.
Function & Features of OUGE Auxiliary Equipment
Air Compressors
Function: Provide the compressed air needed for the blowing process.
Features: Variable pressure settings, energy-efficient operation, and durability for continuous use.
PET Preform Plastic Injection Molding Machine
Function: Molds PET preforms that are later blown into bottles.
Features:
- High precision and repeatability in molding.
- Fast cycle times for increased productivity.
- Energy-efficient design to reduce operational costs.
- Capability to produce various preform shapes and sizes.
Plastic Bottle Crusher Machine or Shredder
Function: Reduces the size of plastic bottles for recycling or waste management.
Features:
Heavy-duty blades for efficient crushing.
Adjustable particle size output.
Compact design for easy integration into production lines.
Safety features to protect operators during use.
Plastic Color Mixer
Function: Mixes and homogenizes plastic resin with color additives before processing.
Features:
- Efficient mixing to ensure consistent color distribution.
- User-friendly controls for easy operation.
- Various capacity options to meet production needs.
- Durable construction for long-lasting performance.
Industrial Air Cooled Water Chiller
Function: Provides cooling for molds and machines during the injection molding process.
Features:
High cooling efficiency with adjustable temperature settings.
Low maintenance requirements with robust construction.
Compact design suitable for limited space.
Energy-efficient operation to minimize costs.
Plastic Cap Compression Molding Machine
Function: Produces plastic caps using a compression molding process.
Features:
- High-speed production capabilities.
- Precision in cap dimensions for perfect fit.
- Energy-efficient design reducing cycle times.
- Ability to mold various cap styles and sizes.
Oil Heating Plastic Injection Mold
Function: Uses heated oil to maintain optimal mold temperatures during injection molding.
Features:
Consistent temperature control for improved product quality.
Faster heating times compared to traditional methods.
Enhanced energy efficiency and reduced energy consumption.
Robust design for durability in high-demand environments.
Our Services
We provide bottle blowing machines, which include the following range:
- Full Automatic PET Bottle-Blowing Machine
- Semi-Automatic PET Bottle-Blowing Machine
- Hand-Feeding Blow Molding Machine
- Plastic Blowing Molds
- Plastic Injection Molds
We also offer auxiliary equipment for blow molding machines：
like an air compressor, chiller, injection machine, cap molding machine, and so on if you need it.
OUGE MACHINE has focused on PET blowing machine and molds for over 20 years in China. We started as a small operation, but now have become one of the leading suppliers in the PET industry in China. Today, OUGE MACHINE has been one of the top producers of PET blowing machine and molds, such as: Full automatic PET bottle making machine, semi automatic PET bottle making machine, hand feeding blowing machine, blow mould, PET preform mold, cap mold.
Benefits of Plastic Cap Compression Molding Machine For Water Lids
Higher productivity
Higher productivity thanks to a shorter cycle time. The lower extrusion temperature allows the mold to cool the cap faster.
Energy savings
Energy savings due to the lower extrusion temperature. With less energy needed to heat the plastic, less is required to cool it.
Product with better mechanical properties
Product with better mechanical properties. Because plasticizing occurs at low temperatures and with no hot runner, the raw material maintains its characteristics and product performance is improved.
Constant weight and size of the product
Constant weight and size of the product is a winning feature of this technology, exceeding the best results of injection molding. A cooler product exiting the mold means less shrinkage and therefore less size variability.
Rapid,easy maintenance
Rapid, easy maintenance thanks to independent molds. Molds are replaced quickly and individually; maintenance is performed at the stand while the machine is operating.
Fast,economical color changeover
Fast, economical color changeover. The simplicity of the plasticizing unit and the absence of the hot runner speed up color changeover and considerably reduce waste of raw material during and after color switches.
Benefits of PET Plastics Injection Molding Machine
Cost-Effectiveness
PET injection moulding is a highly efficient process that allows for the mass production of parts at a relatively low cost. The ability to produce large quantities of identical parts reduces per-unit costs.
High Productivity
PET injection machine are designed for high-speed production, enabling manufacturers to meet large orders quickly and efficiently. The fast cycle times contribute to increased productivity.
Consistency and Precision
The precision of PET injection moulding ensures that each part produced meets exact specifications. This consistency is crucial for industries such as packaging, where uniformity is essential.
Material Efficiency
PET preform molding machine are designed to minimize material waste. The machines can be programmed to use the exact amount of material needed for each part, reducing scrap and material costs.
Versatility
PET preform machine can produce a wide range of products in various shapes and sizes. This versatility allows manufacturers to diversify their product offerings and meet the demands of different industries.
Environmental Benefits
PET is a recyclable material, making it an environmentally friendly choice for packaging and other products. PET injection moulding machines contribute to sustainability by enabling the production of recyclable products.
High repeatability
One of the standout advantages of plastic injection molding is its high repeatability. This means that the process can consistently produce identical parts with minimal variation, ensuring uniformity and reliability in mass production. Whether it's producing intricate gears for machinery or housing for electronic devices, the process ensures consistent dimensions and flawless replication of complex features.
Precision and complexity
Plastic injection molding enables the creation of intricate and complex shapes with high precision. This process involves injecting molten thermoplastic material into a mold cavity under high pressure, ensuring that even the most intricate details of the design are faithfully reproduced. The mold cavity can be customized to create complex features, such as thin walls, intricate geometries, and fine details that would be challenging or impossible to achieve with other manufacturing processes. This flexibility opens up endless possibilities for innovative product designs across various industries, from aerospace to consumer goods.
Cost efficiency
In addition to its precision, plastic injection molding offers remarkable cost efficiency, particularly for large-scale production runs. Once the initial tooling costs are covered, subsequent parts can be produced at a fraction of the cost per unit. The automation and efficiency of the process minimize labor costs and production time, resulting in lower per-unit costs for mass-produced components. This makes it an ideal choice for mass production of components across diverse industries, ranging from automotive components to medical devices.
Design flexibility and versatility
Design flexibility is one of the most significant advantages of plastic injection molding. Engineers and designers can easily modify designs and iterate prototypes without incurring substantial costs or delays. This agility accelerates the product development cycle, allowing companies to bring new products to market faster and stay ahead of competitors.
Types of Plastic Cap Compression Molding Machine For Water Lids
Manual Compression Moulding Machines
Manual machines are designed with a built-in press and require manual intervention through the use of a lever. This device is capable of compressing the cap onto the desired jar or container by hand-pulling the lever. The advantage of this is that it requires no electricity to run, and it is very easy to operate. However, due to the manual interactions involved with this machine bringing down production speed, they are better suited for small-scale or specialty applications where low volumes are produced regularly.
Automatic Compression Moulding Machines
Fully auto machines require no human help to compress the cap onto the container/jar. Instead, they use an electronically programmed system and sensors to know when to mold the cap onto the jar or container. The advantages of this are as follows: production capacity is maximized, and the level of compression required to mold the material is applied evenly every time, which means that the end product is always the same and has a very high quality. The downside of all this is that the fully automatic machine is very expensive due to the advanced technology and materials required to make it work efficiently and effectively.
Table Top Compression Moulding Machines
This type of mold presents a very small footprint, and it can be easily placed on desks or tables and can be used to make different types of caps for jars and containers by changing the mold.
Industrial Scale Compression Moulding Machines
Industrial-scale machines are those that have a much bigger size and weight that are used in factories where a big production of caps/jars or containers has to be made in a very short time line. These are built with industrial-scale compression capacity, and the materials used are of higher grades to ensure that they can work at a capacity which is much higher than normal.
Hydraulic Injection Molding Machines
Hydraulic injection molding machines, powered by hydraulic fluid, are known for their robustness and ability to exert high clamping force. These machines have been the industry standard for decades, valued for their strength and reliability.
Mechanical Injection Molding Machines
Mechanical, or toggle, injection molding machines utilize a mechanical system to open and close the mold. These machines are less common in the modern industry but are noted for their simplicity and effectiveness in certain applications.
Electric Injection Molding Machines
Electric injection molding machines represent a leap in manufacturing technology, using electric servo motors for all movements, resulting in precise control and energy efficiency.
Hybrid Injection Molding Machines
Hybrid injection molding machines combine the best features of hydraulic and electric machines, offering a balance between performance, energy efficiency, and cost.
Specialized Injection Molding Machines
Specialized injection molding machines are designed for specific applications, such as multi-material molding, insert molding, and micro-molding. These machines cater to niche markets requiring particular molding capabilities.
Types of Water Type Mould Oil Heating Plastic Injection Mold
Single cavity molds produce one part per injection cycle. Although it may be a slow production mold, its tooling costs are lower than other options. As a result of the relatively lower cost, low-volume productions are usually more affordable.
The design of a multi-cavity mold allows it to create multiple identical parts in one injection cycle. The initial cost for the injection mold tooling is usually higher than single cavity molds. However, this plastic mold tooling is more suitable for large-volume productions. This is because each mold can produce several components at once. As a result, the production speed is faster, and the cost for a unit part is lower.
This mold’s additional plate (stripper plate) gives it two parting lines. This is placed between the cavity and core plates, automatically separating the runner system from the molded part. This ensures faster production because there is no need for manual separation or recycling of the runner system.
A stacked mold has multiple parallel mold plates. There can be two, three, or four levels of plates to make the process more efficient. Stacked molds require lesser clamp tonnage per cycle. The mold has a higher upfront cost because it takes much longer to build. However, the less clamp tonnage requirement reduces the operating costs. The mold can even be designed to accommodate several materials at once.
Uses of a Plastic Cap Compression Molding Machine For Water Lids
Beverage Industry
The most common use for a compression molding machine is to manufacture bottle caps for the beverage industry. This includes producing caps for soft drink bottles, water, juice, sports drinks, and functional drinks.
Food Packaging
Compression molding machines can produce caps for various food packaging. This includes Manufacturing closures for condiment bottles, cooking oil containers, dairy product packaging (e.g., milk jugs), and jars for snacks and preserves.
Pharmaceutical Industry
In the pharmaceutical industry, compression molding machines are used to produce caps for medicine bottles. These caps must meet strict regulatory requirements and provide features such as tamper evidence, child resistance, and airtight sealing to protect the integrity of the medications and ensure safety for consumers.
Cosmetics and Personal Care
These machines help produce caps for cosmetic bottles, such as shampoo and shower gel. The cosmetics and personal care industry demands creativity and customization, so these caps must be durable, easy to use, and stylish.
Industrial and Chemical Containers
Compression molding machines can be used to produce caps for industrial and chemical containers. These caps often require additional sealing elements or complex structures to ensure safe storage and handling of chemicals and industrial liquids.
Application of PET Plastics Injection Molding Machine
Packaging Industry
Packaging containers, bottles, caps, and containers are commonly used in the food and beverage industry, pharmaceutical packaging, and consumer product packaging. The PET injection molding machine helps make lightweight, durable, and recyclable packaging products.
Automotive Industry
The automotive industry often uses PET injection molding machines to make automotive interior trim plates, panels, and instrument panels, among other items. These products are lightweight, and strong, offering easy processing for production lines. In addition, PET materials used in these items can be easily recycled, thereby making automotive recycling industry much easier.
Medical Devices
PET injection molding machines are suitable for making precise and hygienic medical devices such as syringes, surgical instruments, and drug delivery systems. These products require high quality and reliability, and the controllability of PET injection molding machines can meet these needs.
Electronics industry
PET injection molding machines can produce housings, connectors, and electronic components, among other items. These parts require high precision and strength, which can protect them well and for a long time.
Toys and Consumer Products
PET injection molding machines are used to make toys, household items, and electronic device cases, among other things. These products require durability, safety, and easy-to-process materials, making them suitable for PET injection molding.
Glass Industry
In the glass business, an injection molding machine for PET is employed to produce preforms, which are then expanded by injection blowing to manufacture PETg bottles. PET plastic bottles are a common substitute for glass bottles due to their lower weight, reduced breakage risk, and higher recycling rates.
Application of Water Type Mould Oil Heating Plastic Injection Mold
Automotive industry
Automobiles are made up of hundreds of intricate parts, many produced through Plastic injection mold. This process creates everything from dashboards to door panels and even air intake manifolds – all essential components in the creation of your favorite car model!
Medical industry
Plastic injection mold is an essential process used in the healthcare industry to create vital medical instruments, such as hypodermic needles and syringes. This cutting-edge technology provides a highly reliable manufacturing solution for disposable products amongst numerous other applications.
Construction industry
Plastic injection mold can be used to produce a variety of sturdy construction materials, including window frames for dependable insulation, doorframes that are highly resistant to wear and tear, as well as durable roof tiles.
Aerospace industry
Plastic injection mold helps craft a wide range of intricate components that power and shape the aerospace industry, from structural parts to internal engine pieces. It’s an essential tool for keeping planes in flight!
Food and beverage industry
Plastic injection mold is a process that enables businesses to create essential food and beverage packaging solutions such as bottles, cups and containers. These robust vessels help protect the products within while providing convenience for consumers.
Military and defense industry
Plastic injection mold is revolutionizing the production of protective equipment used in military and defense applications, such as helmets visors, body armor pieces and other safety gear.
Specification of Auxiliary Equipment Include
Specification of Plastic Cap Compression Molding Machine For Water Lids
|
Technical parameters |
|
|
Model |
SY-30By (16T) |
|
Production efficiency |
7500-8500pcs/hr |
|
Cap diameter |
22mm-42mm |
|
Cap height |
10mm-25mm |
|
Mold number |
16 cavities |
|
Total electrical power (kw) |
16-20KW |
|
Power supply |
380V, 50HZ; 220V, 60HZ |
|
Total machine weight |
2000KGS |
|
Overall dimension |
2700×1100×1900 (mm) |
Specification of PET Plastics Injection Molding Machine
|
Description |
AXA-178PET |
|
|
Injection Unit |
||
|
Screw Diameter |
MM |
50 |
|
Shot Size (PS) |
CM3 |
436 |
|
Shot Weight |
G |
499 |
|
Injection Rate |
G/S |
213 |
|
Injection Pressure |
MPA |
142 |
|
Screw Speed |
R.P.M |
0-133 |
|
Clamping Unit |
|
|
|
Clamping Tonnage |
KN |
1780 |
|
Toggle Stroke |
MM |
435 |
|
Space Between Tie-Bar |
MM |
470×470 |
|
Max. Mould Thickness |
MM |
520 |
|
Min. Mould Thickness |
MM |
180 |
|
Ejector Stroke |
MM |
135 |
|
Ejector Tonnage |
KN |
50 |
|
Others |
|
|
|
Max. Pump Pressure |
MPA |
16 |
|
Pump Motor Power |
KW |
18.5/18.2 |
|
Heater Power |
KW |
14.7 |
|
Machine Dimension |
M |
5.15×1.43×2.21 |
|
Machine Weight |
TON |
6.5 |
|
Oil Tank Capacity |
L |
300 |
Specification of Water Type Mould Oil Heating Plastic Injection Mold
|
Model |
XCM-6-W |
XCM-9-W |
XCM-12-W |
XCM-6-O |
XCM-9-O |
XCM-12-O |
XCM-6-O |
XCM-12-O |
|
Temp |
Water 95 (120)°C |
Oil 150 (200°C) |
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|
Capacity |
6Kw |
9Kw |
12Kw |
6Kw |
9Kw |
12Kw |
6Kw×2 |
12Kw×2 |
|
Pump Power |
0.37Kw |
0.75Kw |
0.75Kw |
0.37Kw |
0.75Kw |
0.75Kw |
0.37Kw×2 |
0.75Kw×2 |
|
Max.Pump Volume |
40L/min |
100L/min |
120L/min |
40L/min |
100L/min |
120L/min |
40L/min×2 |
120L/min×2 |
|
Max.Pump Pressure |
30m |
40m |
60m |
30m |
40m |
60m |
30m |
60m |
|
Pump mold |
Horizontal |
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|
Cooling Method |
Direct or indirect cooling |
Indirect cooling |
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|
Mold Connecting |
3/8″ |
3/8″ |
3/8″ |
3/8″ |
3/8″ |
3/8″ |
3/8″ |
3/8″ |
|
External size (mm) |
580×350 |
680×350 |
680×350 |
580×350 |
680×350 |
680×350 |
900×450 |
900×450 |
|
Weight |
62kg |
90kg |
110kg |
75kg |
100kg |
125kg |
120kg |
140kg |
FAQ
We're well-known as one of the leading auxiliary equipment manufacturers and suppliers in China for our quality products and good service. Please feel free to buy bulk auxiliary equipment at competitive price from our factory.
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